Old and New Body Armor for Marines

BY Herschel Smith
8 years ago

With the genesis of the Interceptor Body Armor System, Marines had access to significantly improved protection compared to the older flak vest.  It was lighter (at 16.4 pounds) than the flak vest (at 25.1 pounds), but studies showed a high mortality rate associated with rounds taken in the side of the torso, neck, shoulders, arms, groin and legs.  The currently deployed Interceptor system was provided with add-on packs, including hard side torso plates and removable components to protect each of the exposed areas (groin, upper arms, shoulders and neck).  The add-on components bring the total weight closer to 40 pounds rather than 16 pounds, more than doubling the original weight.  Press reports have even documented the fact that the weight of the body armor is so onerous to the Marine and instrusive to maneuverability that some have chosen to jettison it and go into combat without protection.

The Marine Corps has awarded a new contract for body armor to Protective Products International (hereafter PPI) for a new system called “Modular Tactical Vest.”  Marine officials hope to start producing a 60,000 vest order in October, with deployment of the vests starting early 2007.  The new Modular Tactical Vest costs about $560 each, and doesn’t promise to weigh less.  Rather, its promise is to distribute the weight more efficiently, thus making its load easier to bear, while also protecting more of the torso than the Interceptor System.

Hopefully, body armor manufacturers and the USMC have learned from past mistakes regarding the testing, quality assurance and deployment of body armor.  The Marine Corps Times exposed an attempt to continue deployment of the Interceptor System even after tests had shown catastrophic failure (picture of failed vest showing complete penetration of round) of one test vest.  As a result, several lots were rejected.  The QA (Quality Assurance) program was appropriately and correctly called into question, but in order to continue the deployment of the vests, waivers of the QA program had to signed by both industry and military authorities.

PPI has already addressed questions related to some of its components, and hopefully the QA program is robust enough that the recalcitrance associated with refusal to “stop work” and recall armor will not exist with PPI or this new body armor system.  QA programs in industry around the world have to meet specifications and standards, including some structures, systems and components that have to meet a zero failure rate.  The notion that it is necessary to deploy body armor that may be defective points to a military-industrial complex that has routinely not held industry accountable for meeting standards.  In most commercial industries, a failure to meet standards redounds to financial harm to the corporation and overtime for the workers who have to re-manufacture goods in order to avoid legal liability and meet schedule, not waivers signed by the recipient of the goods and services.  Military standards have not been high enough.  At least in the instance of body armor, failure is not an option.

The new body armor is intended to be deployed with Marines beginning early in 2007.  The Captain’s Journal will be contacting Camps Lejeune and Pendleton, along with PPI, to ascertain what units will be deployed early in 2007 and whether they will have the new system.  We will publish their response(s).

Finally, we have covered the issue of traumatic brain injury to our troops due to IEDs.  Brain injury is the signature wound of the Iraq war.  The Marine Corps Times is also reporting that the webbing or sling suspension system currently being used in combat helmets will be replaced with a system of pads designed to reduce the force of non-ballistic blunt impact.  The Captain’s Journal will also contact Camps Lejeune and Pendleton concerning the timing of deployment of these new helmet padding systems.  We will publish their reponse(s).

Prior: Thermobaric Weapons and Body Armor.


You are currently reading "Old and New Body Armor for Marines", entry #332 on The Captain's Journal.

This article is filed under the category(s) Weapons and Tactics and was published October 11th, 2006 by Herschel Smith.

If you're interested in what else the The Captain's Journal has to say, you might try thumbing through the archives and visiting the main index, or; perhaps you would like to learn more about TCJ.

26th MEU (10)
Abu Muqawama (12)
ACOG (2)
ACOGs (1)
Afghan National Army (36)
Afghan National Police (17)
Afghanistan (675)
Afghanistan SOFA (4)
Agriculture in COIN (3)
AGW (1)
Air Force (28)
Air Power (9)
al Qaeda (83)
Ali al-Sistani (1)
America (6)
Ammunition (14)
Animals in War (4)
Ansar al Sunna (15)
Anthropology (3)
AR-15s (38)
Arghandab River Valley (1)
Arlington Cemetery (2)
Army (34)
Assassinations (2)
Assault Weapon Ban (26)
Australian Army (5)
Azerbaijan (4)
Backpacking (2)
Badr Organization (8)
Baitullah Mehsud (21)
Basra (17)
BATFE (44)
Battle of Bari Alai (2)
Battle of Wanat (15)
Battle Space Weight (3)
Bin Laden (7)
Blogroll (2)
Blogs (4)
Body Armor (16)
Books (2)
Border War (6)
Brady Campaign (1)
Britain (26)
British Army (35)
Camping (4)
Canada (1)
Castle Doctrine (1)
Caucasus (6)
CENTCOM (7)
Center For a New American Security (8)
Charity (3)
China (10)
Christmas (5)
CIA (12)
Civilian National Security Force (3)
Col. Gian Gentile (9)
Combat Outposts (3)
Combat Video (2)
Concerned Citizens (6)
Constabulary Actions (3)
Coolness Factor (2)
COP Keating (4)
Corruption in COIN (4)
Council on Foreign Relations (1)
Counterinsurgency (214)
DADT (2)
David Rohde (1)
Defense Contractors (2)
Department of Defense (114)
Department of Homeland Security (9)
Disaster Preparedness (2)
Distributed Operations (5)
Dogs (5)
Drone Campaign (3)
EFV (3)
Egypt (12)
Embassy Security (1)
Enemy Spotters (1)
Expeditionary Warfare (17)
F-22 (2)
F-35 (1)
Fallujah (17)
Far East (3)
Fathers and Sons (1)
Favorite (1)
Fazlullah (3)
FBI (1)
Featured (160)
Federal Firearms Laws (15)
Financing the Taliban (2)
Firearms (252)
Football (1)
Force Projection (35)
Force Protection (4)
Force Transformation (1)
Foreign Policy (27)
Fukushima Reactor Accident (6)
Ganjgal (1)
Garmsir (1)
general (14)
General Amos (1)
General James Mattis (1)
General McChrystal (38)
General McKiernan (6)
General Rodriguez (3)
General Suleimani (7)
Georgia (19)
GITMO (2)
Google (1)
Gulbuddin Hekmatyar (1)
Gun Control (207)
Guns (575)
Guns In National Parks (2)
Haditha Roundup (10)
Haiti (2)
HAMAS (7)
Haqqani Network (9)
Hate Mail (7)
Hekmatyar (1)
Heroism (4)
Hezbollah (12)
High Capacity Magazines (11)
High Value Targets (9)
Homecoming (1)
Homeland Security (1)
Horses (1)
Humor (13)
ICOS (1)
IEDs (7)
Immigration (34)
India (10)
Infantry (3)
Information Warfare (2)
Infrastructure (2)
Intelligence (22)
Intelligence Bulletin (6)
Iran (169)
Iraq (378)
Iraq SOFA (23)
Islamic Facism (33)
Islamists (37)
Israel (17)
Jaish al Mahdi (21)
Jalalabad (1)
Japan (2)
Jihadists (71)
John Nagl (5)
Joint Intelligence Centers (1)
JRTN (1)
Kabul (1)
Kajaki Dam (1)
Kamdesh (8)
Kandahar (12)
Karachi (7)
Kashmir (2)
Khost Province (1)
Khyber (11)
Knife Blogging (2)
Korea (4)
Korengal Valley (3)
Kunar Province (20)
Kurdistan (3)
Language in COIN (5)
Language in Statecraft (1)
Language Interpreters (2)
Lashkar-e-Taiba (2)
Law Enforcement (2)
Lawfare (6)
Leadership (5)
Lebanon (6)
Leon Panetta (1)
Let Them Fight (2)
Libya (11)
Lines of Effort (3)
Littoral Combat (7)
Logistics (47)
Long Guns (1)
Lt. Col. Allen West (2)
Marine Corps (229)
Marines in Bakwa (1)
Marines in Helmand (67)
Marjah (4)
MEDEVAC (2)
Media (22)
Memorial Day (2)
Mexican Cartels (20)
Mexico (24)
Michael Yon (5)
Micromanaging the Military (7)
Middle East (1)
Military Blogging (26)
Military Contractors (3)
Military Equipment (24)
Militia (3)
Mitt Romney (3)
Monetary Policy (1)
Moqtada al Sadr (2)
Mosul (4)
Mountains (10)
MRAPs (1)
Mullah Baradar (1)
Mullah Fazlullah (1)
Mullah Omar (3)
Musa Qala (4)
Music (16)
Muslim Brotherhood (6)
Nation Building (2)
National Internet IDs (1)
National Rifle Association (13)
NATO (15)
Navy (19)
Navy Corpsman (1)
NCOs (3)
News (1)
NGOs (2)
Nicholas Schmidle (2)
Now Zad (19)
NSA (1)
NSA James L. Jones (6)
Nuclear (53)
Nuristan (8)
Obama Administration (205)
Offshore Balancing (1)
Operation Alljah (7)
Operation Khanjar (14)
Ossetia (7)
Pakistan (165)
Paktya Province (1)
Palestine (5)
Patriotism (6)
Patrolling (1)
Pech River Valley (11)
Personal (17)
Petraeus (14)
Pictures (1)
Piracy (13)
Police (117)
Police in COIN (3)
Policy (15)
Politics (137)
Poppy (2)
PPEs (1)
Prisons in Counterinsurgency (12)
Project Gunrunner (20)
PRTs (1)
Qatar (1)
Quadrennial Defense Review (2)
Quds Force (13)
Quetta Shura (1)
RAND (3)
Recommended Reading (14)
Refueling Tanker (1)
Religion (77)
Religion and Insurgency (19)
Reuters (1)
Rick Perry (4)
Roads (4)
Rolling Stone (1)
Ron Paul (1)
ROTC (1)
Rules of Engagement (74)
Rumsfeld (1)
Russia (27)
Sabbatical (1)
Sangin (1)
Saqlawiyah (1)
Satellite Patrols (2)
Saudi Arabia (4)
Scenes from Iraq (1)
Second Amendment (140)
Second Amendment Quick Hits (2)
Secretary Gates (9)
Sharia Law (3)
Shura Ittehad-ul-Mujahiden (1)
SIIC (2)
Sirajuddin Haqqani (1)
Small Wars (72)
Snipers (9)
Sniveling Lackeys (2)
Soft Power (4)
Somalia (8)
Sons of Afghanistan (1)
Sons of Iraq (2)
Special Forces (22)
Squad Rushes (1)
State Department (17)
Statistics (1)
Sunni Insurgency (10)
Support to Infantry Ratio (1)
Survival (10)
SWAT Raids (50)
Syria (38)
Tactical Drills (1)
Tactical Gear (1)
Taliban (167)
Taliban Massing of Forces (4)
Tarmiyah (1)
TBI (1)
Technology (16)
Tehrik-i-Taliban (78)
Terrain in Combat (1)
Terrorism (86)
Thanksgiving (4)
The Anbar Narrative (23)
The Art of War (5)
The Fallen (1)
The Long War (20)
The Surge (3)
The Wounded (13)
Thomas Barnett (1)
Transnational Insurgencies (5)
Tribes (5)
TSA (10)
TSA Ineptitude (10)
TTPs (1)
U.S. Border Patrol (4)
U.S. Border Security (11)
U.S. Sovereignty (13)
UAVs (2)
UBL (4)
Ukraine (2)
Uncategorized (38)
Universal Background Check (2)
Unrestricted Warfare (4)
USS Iwo Jima (2)
USS San Antonio (1)
Uzbekistan (1)
V-22 Osprey (4)
Veterans (2)
Vietnam (1)
War & Warfare (210)
War & Warfare (40)
War Movies (2)
War Reporting (18)
Wardak Province (1)
Warriors (5)
Waziristan (1)
Weapons and Tactics (57)
West Point (1)
Winter Operations (1)
Women in Combat (11)
WTF? (1)
Yemen (1)

about · archives · contact · register

Copyright © 2006-2014 Captain's Journal. All rights reserved.